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Fenwal's gas ignition and temperature controls - a critical safety component of
many propane fired RV appliances such as heaters, boilers and stoves. |
Fenwal’s commitment to
quality is carried throughout
the company. Bob Lovell,
Director of Product Assurance,
reports directly to the president.
Lovell said, “Cost is important,
but we have to do it right. We
continue to look at every aspect
of our business to constantly
improve our process and our
products. In July we will be
installing new automated insertion
equipment which will
increase our capacity by 30%.
The new system will have selftesting
built in and will only
allow components to be inserted
correctly. This improves productivity
and further assures
quality.
“Our RV customers are very
loyal, but we have to earn it
everyday. Fenwal products carry
a multi-year warranty. The last
thing we want is an unsatisfied
customer.”
While RV is a significant
market sector for the company,
Fenwal also supplies a wide
selection of advanced electronic
gas ignition and temperature
controls to commercial and
industrial customers in HVAC,
hydronics, boilers, furnaces,
cooking, pool and spa, infrared
heaters, appliances, agriculture,
and many other markets.
Products are available for the
full range of power supplies in
direct-spark or hot-surface ignition
designs with self-diagnostics.
Fenwal’s experienced engineering
team can quickly customize
new control configurations
from standard off-the-shelf
products and use their flexible
manufacturing to efficiently produce
specialized controls in
both small and large volumes.
Kevin Norby, Engineering
Manager – Controls, said, “Our
products work in challenging
environments such as cold and
damp, low propane pressure
and low voltage supply. Compared
to other designs, we
spark and light the flame reliably
under marginal conditions
where other products fail. We
can spark even under the worst
conditions an RV might experience.
The environmental envelope
is more critical in RV than
in some other industries. For
example, an RV might be used
in the late fall or winter in very
tough weather conditions where
the operation of the furnace is
critical to safety as well as a
pleasant RV experience.”
Harting added, “We have a
large population of product in
the field. As the incumbent
supplier, it is very important all
new enhancements and revisions
are backward compatible
in form, fit and function. Our
newer digital products that
replace our older analog products
are less expensive and
more flexible in design parameters.
These improvements
result in fewer SKU’s for the
OEM.
“We recognize we are competing
in a global marketplace,
and it nice to be able to say, ‘we
make it in America’. We can
compete against anybody with
our quality, engineering design,
continuous product improvement
and the engineering
resources that are available to
our customers. We can turn
samples in days. Many of our
sales people are engineers and
they will work on the samples
and provide in-house support
during the product development
cycle from samples through
testing to final production.”
Testimony to the company’s
success and commitment to the
rapidly growing RV industry,
Fenwal is currently working 7
days per week and adding
capacity to meet customer
demand. The company partners
with their customers as part of
their supply chain, building to
forecast and keeping safety
stock. Harting added, “We offer
a terrific value package to our
customers, and we are not manufacturing
overseas where time
delays, language and product
support can be issues. We’ve
done some benchmark pricing
against Asian suppliers and
have found their costs are the
same or higher than ours are.
While we continue to be vigilant,
there is no reason to go elsewhere
when we have this kind
of efficiency, productivity and
capability right here in
America.”